Cockcroft Walton Voltage Multiplier | Diode Capacitor Multiplier

Cockcroft Walton Voltage Multiplier | Diode Capacitor Multiplier

Diode as a voltage multiplier:


A very sophisticated method of obtaining high voltage with the help of simple circuit is Cockcroft-Walton voltage multipliers.  It consists of diodes and capacitors only. There are many possible ways to design voltage multipliers, with the help of diodes and capacitors. This article is intended to provide basic information about Cockcroft-Walton voltage multipliers.

Voltage multipliers are used to produce high voltages ( hundreds and thousands of volts). They are commonly used in high voltage low current device like cathode ray tubes, Lasers etc.

Diode capacitor voltage multiplier takes AC as an input, and produce DC output which is multiple (2,4,6) of AC peak voltage.
VO = 2*N*VP    Equation 1

VO = 2*N*VP - Vdrop     Equation 2

Where
N = number of stages,
VP = peak input voltage
Vdrop = diode drop
Equation 2 >> we consider the diode drop.

For example from a three stage multiplier, we get

VO = 2*3*VP
VO = 6*VP

A single stage Cockcroft Walton multiplier consists of 2 diodes and 2 capacitors. Each stage produce an output which is multiple of 2. Hence, the number of diodes and capacitors stages increase as the voltage increases.

For example at input if you have 10V (AC) at input, each stage produce 20 V. For example, we have 3 stages we get 60 V (DC) at output. It means each stage produce 20V. (20+20+20 = 60). And the voltage multiplier circuit contains 6 capacitors and 6 diodes.

VO = 2*N*VP

VO = 2*3*10 = 60V (neglect diode drop)


Basically voltage multiplication depends on charging and discharging of capacitors. Each capacitor charges upto 2VP except  C1 , which charges upto VP. The upper rail of capacitors clamps the signal, while the bottom rail of capacitors smooths the DC.

Diode Capacitor Voltage Doubler | Single Stage Cockcroft Walton Multiplier:

During negative half cycle D1 is forward biased and charges the capacitor C1 to peak voltage Vp, while D2 is reverse biased. During positive half cycle D2 is forward biased. C2 will try to charge up to 2Vp, because C1 and source are in series. See figure below, C2 tries to charge upto 2VP, after several cycles it will reach upto 2VP. The output is taken across capacitor C2.

Diode capacitor voltage multiplier | single stage Cockcroft woltaon voltage multiplier
Figure 1 Single stage multiplier

Look a figure 2. Input 10V (AC)
Output 20V (DC) approximately (we are considering practical diodes)
Voltage at capacitor C1

Output waveforms of diode capacitor voltage multiplier
Figure 2 Output of Single stage multiplier (ideally output is 20 V, practically it is a little bit less because of diode drop as shown in the figure)

Voltage Quadrupler | Two Stage Cockcroft Walton Multiplier:


Two stage diode capacitor voltage multiplier| Cockcroft woltaon voltage multiplier
Figure 3 Two stage voltage multiplier

The voltage quadrupler circuit consists of two stages of Cockcroft-Walton multiplier. The upper rail of capacitors stores and clamps the signal. The output is observed across lower rail of capacitors.

During first negative half cycle D1 and D3 are forward biased. D1 charges the capacitor C1 to peak voltage Vp, while D2 and D4 remain reverse biased. During first positive half cycle D2 and D4 are forward biased. C2 will try to charge up to 2Vp, because C1 and source are in series.

During second negative half cycle, again D1 and D3 are forward biased. C1 already charged upto VP. Apply KVL and calculate the voltage across capacitor C3. It is 2VP. Look at figure 4. During second positive half cycle D2 and D4 are forward biased. Capacitor C4 charges upto 2VP. C2 has already charged upto 2VP. The output is taken across the two capacitors.

Working principle of diode capacitor voltage multiplier
Figure 4 Working of voltage quadrupler

Look a figure 5: Waveforms obtained at various points. You can visualize easily. Voltage across C1 is shifted or clamped. Also, voltage across C3 is also clamped. I discussed earlier, upper rail of capacitors clamp or shift the waveforms. While, the lower rail of capacitors produce DC at the output.

Input 10V (AC)
Output 20V (DC) approximately (we are considering practical diodes)
Voltage at capacitor C1
Voltage at capacitor C3
Voltage quadrupler using diodes and capacitors only
Figure 5 Output of voltage quadrupler

Diode Peak | Envelope Detector Circuit

Diode Peak | Envelope Detector

Simple Diode Peak Detector Analysis:

Another application of semiconductor diode. An envelope detector is a simple, highly effective, and low-cost solution for the demodulation of narrow band AM, where the percentage of modulation is less than 100%. It is popular in analog signal processing.


Diode Peak Detector Circuit For AM Signals:

An envelope detector circuit consists of a diode and capacitor. The purpose of the diode is to provide a unidirectional path for the current. Or simply it works as a half-wave rectifier. It allows the capacitor to charge only in one direction. The capacitor itself is a storage place. The voltage across the diode is proportional to the signal amplitude.

Diode peak detector circuit for AM signals
Figure 1 An Envelope Detector Using a Diode

At the input of the circuit, we have a high-frequency amplitude-modulated signal. We get the envelope of the modulated signal at the output.

Output and input of diode detector for AM signals
Figure 2 Input and output of peak detector

Now let's understand the operation of the circuit.

Look at the input side, there is a single diode that acts as a half-wave rectifier.

The AM signal at the input, during the positive half-cycle diode, is forward-biased. (Consider diode drop which is 0.7V).

The capacitor charges up to peak value VP- 0.7V (consider practical diode).

Negative half-cycle clips. See the figure below.

Figure 3 Output observed after diode. Negative half-cycle clips

See figure 4. This is diode equivalent, the diode has a small internal resistance rd. rd and capacitor constitute a low pass filter. 

Explanation of diode peak detector circuit
Figure 4 Replace diode with equivalent resistance rd



During the forward-biased condition, this small internal resistance followed by a capacitor. It forms a low-pass filter. It allows only the low-frequency component of the rectified signal. It means high-frequency carrier blocks and only the envelope appears at the output.

The capacitor should have a fast charging time but a slow discharging time.

The peaks of the pulsed DC represent the modulating signal.

In the end, we get only the envelope of the modulated signal. See figure below

Diode Envelope detector for AM signals
Figure 5 Final output

Flyback | Freewheeling Diode

Applications of Diodes - Flyback Diode

This is another application of diode. After carefully reading this topic you can understand

  • What is a freewheeling diode?
  • What is inductive flyback? How to prevent it?
  • What is the purpose of diode connected across inductive load?

I want to explain the terms flyback or inductive flyback or inductive kickback. The term flyback relates to the sudden voltage spike occur in inductive load, when it's supply current suddenly interrupted. The freewheeling diode is there to suppress unwanted effects. Freewheeling diodes are commonly used in controlled circuits, where SCR controls inductive loads.

First we examine the circuit without freewheeling diode and then with freewheeling diode. Let's get started

Circuit Without Flyback Diode:

Here is a simple circuit, battery is connected across an inductive load.

When switch is in closed position, it means there is a voltage across inductor, which is given below.

v = L ( di/dt )

At constant voltage v the current across inductor L tries to increase at a constant rate di/dt.


Figure 1 Circuit without freewheeling diode

Now if switch is opened, the voltage across inductor becomes zero, while the current flows through the coil. Inductor needs to discharge, the current can not zero instantaneously. The inductor needs a path for discharge. The rate at which current change through inductor depends on inductor time constant, which is Ï„ = L/R.


Sudden change in voltage results in a voltage spike,  or arcing across the switch contacts. This is known as inductive flyback. This voltage spike results in damage of your circuit components.
Figure 2 Circuit with an open switch


Circuit With Flyback Diode:

Figure 3 An inductive load with a freewheeling diode

How do we solve the inductive flyback problem? We use a freewheeling diode, connected across inductive load.

When switch is in closed position, the diode is reverse biased. And the rest of the circuit works normally.

When switch is opened, the inductive flyback is not going to be happened because there is flyback diode. It provides the path for current when inductor is disconnected.

The current flows through the circuit when switch is opened is due to the stored energy of the inductor. The diode becomes forward biased.The output current flows through diode and then flows back in the load itself. In this way the stored energy dissipates through freewheeling diode. That's why it is called freewheeling diode.

Applications:

  • It is used to suppress the voltage spikes occur in inductive load. I hope you can easily recognise a freewheeling diode present in any circuit. 

Reverse Protection Diode

Reverse Protection Diode
Let me explain about reverse polarity protection or reverse voltage or reverse current condition. Actually, sometimes it may happen, output voltage rises higher than input voltage, and hence current may start to flow from output terminal to input terminal. This is reverse current condition and may damage your circuit. In electronic devices, swapping of negative and positive leads of battery may result in a damage. Because current flow in opposite direction. Similar situation also occurs in case of an accidental short circuit.

So, what is the solution? What you should do to prevent your circuit. There are various reverse polarity protection circuits available, differ in efficiency and and operation.

To drive electronic devices safely, you need to have a proper input voltage and current polarities. You can get reverse polarity protection with the help of diodes. It has characteristic property of flowing current only in one direction makes it popular in reverse protection circuits.

The simplest form of reverse polarity protection is a single diode connected in series with the battery. Look at the circuit below, in case of reverse polarity, reverse current from output terminals to input terminals, the diode remains reverse biased.


Reverse Protection Diode

Full Wave Rectifier | Bridge Rectifier With Smoothening Capacitor

Bridge Rectifier Circuit With Multisim Simulation
In the half-wave rectification circuit, you have seen, negative half cycle wastes. In this circuit, we use bridge rectifier configuration to obtain full wave at the output.

During the positive half cycle, diode D2 is forward biased. The current flows through D2 then the load resistor and finally through D3. Hence positive half cycle appears at the output.

During the negative half-cycle, diode D1 is forward biased. Current flows from D1 then load resistor and finally through D4. Hence negative half cycle also rectifies and appears at the output.



Bridge rectifier circuit with Simulation
Figure 1 The Bridge Rectifier
Output, full wave rectification, bridge rectifier
Figure 2 Output of bridge rectifier


We are considering practical diodes, peak output voltage (VP (out)) is given by

VP (out) = VP (in) -0.7

Average DC Value:

VDC = 0.636 VP
It means the output DC is 63.6% of the peak value.

VRMS = 0.707*VP


Adding A Smoothing Capacitor:

You have seen I  the above figure, the output DC is pulsating which is not smooth. It is undesirable in most cases. Adding a capacitor of a suitable value is used to smooth the output at the load resistor.
 The capacitor charges to peak value and discharges between peaks. The rate at which capacitor discharges is exponential. To minimize the ripples or pulses in the DC we need to choose a proper capacitance value. Now it's time to evaluate the equation.


Figure 3 The Bridge Rectifier With Smoothening Capacitor

Figure 4 Output of bridge rectifier. Fewer ripples, but still needs some improvements (capacitance value 50uF)


Figure 5 Output of bridge rectifier The result is better than above (capacitance value 500uF)



VP = peak voltage
Vr = ripple voltage
T = time period
R = load resistor
C = Smoothing capacitor

\[V_O = V_P e^{\frac {-t}{RC}}\]
 
At t= T >> Vo = VP - Vr
Apply Taylor series and expand e-t/RC
Neglecting higher powers we get



Set  Vr
With the help of the above equation, we can get the value of the capacitor.




Measuring A Resistor | Understand Resistor Color Codes

Resistor color codes - Color bands in resistors

Practical ways to measure resistance:

As a beginner, you might find it difficult. Believe me, it is simple and fascinating. You can measure resistance using a multimeter or with the help of colour codes.

Using Multimeter:




An ohmmeter is an instrument used to measure the value of resistance. Today, you might not find an ohmmeter. Because it is a part of a multimeter.

A multimeter is an instrument that combines several measuring instruments. Usually, you can measure voltage, current and resistance with a multimeter.

A multimeter is a handy instrument for measuring resistances. Adjust the multimeter knob such that it can measure resistance. There are various ranges available like kΩ, MΩ etc. Place the resistor in parallel with the multimeter. You can also check for open and short-circuit.

Touch the probes with resistor legs. If the meter reads “1” or “OL”, it means overload. Select higher ranges. If the meter reads “0.00”, then select lower ranges.

Keep in mind that the resistance may vary due to temperature and tolerance level.

Understand the colour coding:

Even if you are a beginner, you must have seen a resistor. You also observe the different colour bands painted on resistors. Each colour represents a number and every band has a different value. These colour bands help determine the resistance of resistors as well as the tolerance level. Now we will learn how to read the resistor value from these colour codes.

Colour-code is a system of standards for the identification of resistances of resistors. The colours painted on the resistor body are called colour bands.

There are three different types of marking standards for resistors. Some resistors are marked with four bands of colours, some are marked with five bands of colours. We will see each standard in detail in the next section.

The multiplier band is a decimal multiplier.

The tolerance band gives you accuracy. It indicates the difference between the actual value and theoretical value. It is measured in percent. You can measure the actual value with the help of a multimeter. While theoretical value can be determined from the colour codes. The gold band means +/- 5% tolerance. A 1000 ohm resistor with a gold band means its value is between 950-1050 ohms.

TCR stands for the temperature coefficient of resistors. It is defined as the rate of change of resistance of a resistor with the temperature change. It is available in high precision resistors only.


Digits
Colour Codes
Multiplier
Tolerance
TCR
0
Black
100


1
Brown
101
+/- 1%
100
2
Red
102
+/- 2%
50
3
Orange
103

15
4
Yellow
104

25
5
Green
105
+/- 0.5%

6
Blue
106
+/- 0.25%
10
7
Violet
107
+/- 0.1%
5
8
Gray
108


9
White
109



Silver

+/- 5%


Gold

+/- 10%



Four band resistors:


Four band resistors are the most commonly used. The placement of colour bands on the resistor is very important.  3 bands are painted on the left, while 4th is on the right. Put a resistor read it from your left, the tolerance band is on your right.

  • 1st band represent the first significant value
  • 2nd band represent the second significant value
  • 3rd band is a multiplier.
  • 4th band is a tolerance band. The tolerance band is separated from the others.

You can get your resistor value with the help of the following formula. This is applicable for +/- 5 % tolerance carbon film resistors.

R = (a*10 + b)m +/- tolerance

Where,
a and b are the values of the first and second band,
m is the multiplier band.  

Example:
Look at the figure above, it shows a 4 band resistor. Brown, black, red and gold colour band. How do you know the resistance value?
Brown >> 1 >> 1st significant digit
Black >> 0 >> 2nd significant digit
Red >> 2 >> multiplier
Gold >> +/- 5% >> tolerance

The theoretical resistance of above resistor is 10*102 = 10*100 = 1000 ohms.

The actual value may vary from 950 ohms to 1050 ohms. Evaluate 5% of 1000 ohm, which is 50. The 5% tolerance shows the precision of the resistor.

Five band resistors:


The placement of colour bands on a five-band resistor is such that 4 bands are painted closely while the 5th band is painted such that it is separated by a small distance.
  • 1st band represent the first significant value
  • 2nd band represent the second significant value
  • 3rd band represent the third significant value
  • 4th band is a multiplier
  • 5th band is a tolerance band. The tolerance band is separated from the others

Example:
Look at the figure above, it shows a 6 band resistor. Brown, blue, black, yellow, brown, red colour band. How do you know the resistance value?
Yellow >> 4 >> 1st significant digit
Violet >> 7 >> 2nd significant digit
Black >> 0 >> 3rd significant digit
Red >> 2 >> multiplier
Brown >> +/- 1% >> tolerance

The theoretical resistance of above resistor is 470*102 = 470*100 = 47000 ohms = 47 Kilo ohms.

To evaluate tolerance level, calculate the 1% of 47000, which is 470. The actual value of the above resistor may vary from 46530 to 47470.

Six band resistors:


The placement of colour bands on a six-band resistor is such that 4 bands are painted closely while the 5th and 6th bands are painted such that they are separated by a small distance.
  • 1st band represent the first significant value
  • 2nd band represent the second significant value
  • 3rd band represent the third significant value
  • 4th band is a multiplier
  • 5th band is a tolerance band. The tolerance band is separated from the others
  • 6th band TCR

Example:
Look at the figure above, it shows a 6 band resistor. Brown, blue, black, yellow, brown, red colour band. How do you know the resistance value?
Brown >> 1 >> 1st significant digit
Blue >> 6 >> 2nd significant digit
Black >> 0 >> 3rd significant digit
Yellow >> 4 >> multiplier
Red >> +/- 2% >> tolerance
Violet >> 5 >> TCR

The theoretical resistance of above resistor is 160*104 = 160*10000 = 1600000 ohms = 1.6 Mega ohms

To evaluate tolerance level, evaluate 2% of 1.6*106, which is 32000. The actual value of the resistor may vary from 1.56*106 ohms to 1.63*106 ohms.

Frequently Asked Questions:

Why don't manufacturers print numerical values on resistors?

Preciously, it is very difficult to print numerical values on a tiny component like resistors. Modern printing technologies are also available to print numerical values on resistors. But the colour-coded resistors are still popular.

A disadvantage of resistor colour codes

Colour blindness is a common problem, colour-coded resistance value might be problematic for such people.


Why do we measure resistance when there is no power?

It is advisable to isolate the resistor you want to measure and switch off the supply. This is because, when you place the multimeter probes to a resistor present in a circuit, it provides a small voltage and current flows through the resistor. With the help of Ohm's law, the resistance multimeter calculates the resistance.

If there is a supply voltage, the measured value of resistance is wrong. Also, if a resistor is placed in a circuit, other components may affect the value of resistance.

Checking for a defective resistor

A resistor can burn easily with over-voltage and is responsible for malfunctioning. A defective resistor can either be short or open internally. Now, we aim to check whether a resistor is defective or not.

Place the multimeter probes to the resistor, if the reading is too high as compared to its rated value then it is open-circuited internally. If the resistance is too low and approaches zero, then it is shorted internally. 

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